At Burvills, we specialise in creating bespoke metalwork that blends craftsmanship, functionality, and artistic vision. With decades of experience, our expert team has developed a meticulous process that ensures each project is completed to the highest standard. From the initial consultation to the final installation, we work closely with our clients to deliver custom metalwork that enhances residential and commercial spaces.
Initial Consultation
The process begins with an initial consultation, where we listen carefully to your ideas, requirements, and design preferences. Understanding your vision is crucial in ensuring the final product meets your expectations. We also discuss time constraints, budgets, and any specific challenges that may need to be considered.
Once we understand your requirements, we provide an initial estimate based on the project’s scope. This ensures complete transparency regarding costs before proceeding. If you decide to proceed, we begin the detailed planning phase, refining your design ideas and outlining the next steps.
Site Assessment and Feasibility Study
After the consultation, we conduct a comprehensive site assessment to gather precise measurements and evaluate the space where the metalwork will be installed. This is a critical stage in the process, as it allows us to assess any potential challenges and ensure the bespoke design fits seamlessly within the environment.
During the site visit, we carefully examine architectural elements, existing structures, and surrounding aesthetics to ensure the final product complements its setting. We also consider practical aspects such as load-bearing capacity, fixing points, and accessibility. These factors help refine the design and ensure the finished metalwork is functional and visually striking.
Design Development
Once the site assessment is complete, our design team develops detailed drawings and 3D models. We use advanced CAD software to create accurate visual representations of the proposed metalwork, enabling clients to see exactly how the final product will look.
We offer a highly detailed visualisation service where clients can view their metalwork in a 3D-rendered environment. This stage allows for any adjustments before fabrication begins, ensuring complete satisfaction with the design. The ability to preview the final product from multiple angles helps eliminate uncertainties. It allows for a collaborative approach to perfecting the design.
Material Selection and Fabrication
Choosing the right materials is essential for the durability and aesthetic appeal of bespoke metalwork. We work with various high-quality metals, including steel, stainless steel, aluminium, and bronze, each offering unique benefits depending on the project’s requirements.
Once the materials are selected, the fabrication process begins. Our workshop has state-of-the-art machinery, including a precision waterjet cutting system capable of achieving intricate designs with millimetre accuracy. Every piece of metal is cut, shaped, and assembled with exceptional attention to detail. Our skilled artisans use traditional forging techniques alongside modern technology to create robust and beautiful metalwork.
Quality Control and Finishing
Before installation, each piece undergoes rigorous quality control checks to ensure it meets our high standards. Every detail, from weld seams to surface finishes, is inspected to ensure the final product is flawless.
We apply various finishing techniques to enhance durability and aesthetic appeal, including powder coating, patination, polishing, and galvanisation. These finishes protect the metal from corrosion and wear and allow clients to choose a finish that complements their space.
Installation Process
Once the bespoke metalwork is complete, we move to the installation phase. Our experienced installation team ensures that each piece is securely fitted and seamlessly integrated into its environment. Whether it is a grand staircase, an ornate balcony, or a custom-made gate, every installation is carried out with precision and care.
We coordinate with builders, architects, and interior designers to ensure a smooth and efficient installation process. Once installed, a final inspection confirms that everything meets our strict quality standards and aligns perfectly with the original design vision.
Client Collaboration and Final Approval
Throughout the entire process, we maintain open communication with our clients. We encourage feedback at every stage, ensuring the final product exceeds expectations. Once the installation is complete, we conduct a final walkthrough with the client to ensure absolute satisfaction.
We believe that client involvement is key to achieving outstanding results. Our team is always available to discuss last-minute refinements or adjustments to ensure that the final product aligns perfectly with the client’s vision.
Why Choose Burvills?
As a company with a proud history dating back to 1945, we have built a reputation for delivering bespoke metalwork of the highest quality. Our expertise, combined with our investment in cutting-edge technology, allows us to create metalwork that is not only visually stunning but also built to last.
We continuously refine our techniques to stay at the forefront of the industry, embracing the latest innovations while preserving the craftsmanship that defines our work. Whether designing intricate decorative pieces or significant structural elements, we approach each project with the same level of dedication and precision.
At Burvills, we do not just create metalwork—we bring visions to life. If you are considering commissioning bespoke metalwork, we would be delighted to discuss your project and explore how we can turn your ideas into reality. Contact our team today to begin your journey with us.
